Daily Losses Follow-up

The core of improvement. Losses made visible, with the daily start-up meeting as the engine of improvement.

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DLF · Daily follow-up · Line 3Live

Performance#M-8840 · 09:42 · J. Willems

Filler stops at filling head 4

PFilling head 4 stops after 20 minCO-ring wornAO-ring replacedRLine running againSNot yet sustained

25 mloss18 mdowntimeStart initiative

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AI · daily start-upSame problem reported 3× in 6 weeks. Earlier actions were not sustained.

Everything in TPM Digital revolves around insight into loss. DLF makes breakdowns, unsafe situations and inefficiencies visible as the starting point for action. With a daily rhythm, clear ownership and a direct link to initiatives, improving becomes a habit.

How DLF works

Insight and follow-up

Real-time view of losses, followed up daily and linked directly to improvement initiatives.

Creating ownership

Connecting people, assigning actions and making ownership concrete.

Discuss and sustain

The daily start-up is the engine: discuss losses, start actions, divide work and monitor progress.

Dig deeper, deliberately

Root cause analysis only when it's needed. Time is a loss too.

“The more visibility on loss, the bigger the improvement.”
Daily Losses Follow-up

What it delivers

Every loss followed upEvery loss is recorded, gets an owner and is followed up until it's really solved.
A culture of improvementOperators feel ownership. The shop floor becomes the engine of change.
Measurable resultsEvery initiative is linked to KPIs and sustained in the standard.